The Production

The value of method

An integrated production within the supply chain

Eurozappa’s production is the heart of its industrial system — a coordinated network of people, processes, and technologies working with method and precision. Every phase is managed internally, following clear procedures and constant controls that ensure consistency, traceability, and reliable lead times.

With three plants and 33 production lines, Eurozappa combines capacity and operational flexibility, maintaining the same efficiency even during peak workloads.

Quality is an integral part of the process: everyone contributes to the result with care and responsibility, within a shared culture of continuous improvement.

The integration between production and logistics creates a continuous and transparent flow, capable of ensuring stability, reliability, and quick response. Within this balance of competence and organization lies Eurozappa’s production strength — combining method, experience, and people in a system that generates real value for its partners.

From planning to manufacturing:
a single and proven process

1. Analysis and CAD/CAM design

The process begins with a technical feasibility study and the design of tooling using advanced CAD/CAM software. Each new product is developed through direct dialogue between technical expertise and production objectives, ensuring precision and manufacturability right from the design stage.

2. Raw material preparation

Steel is carefully selected and inspected before processing begins. This phase ensures material consistency and quality, laying the foundation for the stability of the entire downstream process.

3. Cold shearing or laser cutting

Automatic shears and state-of-the-art laser cutting systems enable fast and precise cutting, tailored to every geometry. Automation and digital control ensure uniformity and minimize waste.

4. Hot forging

Gas or induction furnaces with controlled temperature enable hot forge of both standard catalogue items and custom-designed parts. Every stage is monitored in real time to ensure continuity and compliance with technical specifications.

5. Heat treatments

Different heat treatment systems ensure the required hardness, strength, and resilience specifications. All treatments are carried out under strict supervision by specialized technical personnel.

6. CNC machining

CNC turning and milling centers perform all types of mechanical processing, achieving the tightest tolerances required by customer specifications.

7. Sandblasting

Sandblasting perfects the surface finish of the product, delivering a clean, uniform, and high-strength tool able to withstand the toughest operating conditions.

8. Painting

Powder or immersion painting completes the process, delivering finished products in various colors and ensuring durability and corrosion resistance.

9. Quality control

For metallurgical and dimensional checks, Eurozappa employs 3D measuring systems, microscopes, and Brinell and Rockwell hardness testers to guarantee the highest certification levels of quality — always in line with the group’s standards.